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STAGE 01

Material Selection

Hooks, threads, hackles, dubbings and synthetics are inspected and graded against a written material standard before they enter production.

STAGE 02

Pattern Design

Reference flies and tying notes are locked. Critical proportions, finishes and tolerances are defined for each pattern.

STAGE 03

Hand Tying

Trained tiers produce each fly individually at a vise — no shortcuts, no machine tying. Output is logged per tier, per pattern, per day.

STAGE 04

Quality Inspection

In-line spot checks at 10% and 50% completion, then a final 100% pre-pack inspection. Patterns that miss spec are pulled and re-tied.

STAGE 05

Packaging

Sleeves, blister cards, fly boxes or bulk poly bags — branded with your label or unbranded for re-packaging.

STAGE 06

Export Preparation

Commercial invoices, packing lists and certificates of origin prepared. Courier or freight forwarder booked. Tracking sent on dispatch.